Ukwenza iimela zeCarbide slitter (iincakuba): Isishwankathelo esineZinyathelo ezilishumi

Ukuvelisa iimela ze-carbide slitter, ezidume ngokuhlala kunye nokuchaneka kwazo, yinkqubo enobuchule ebandakanya uthotho lwamanyathelo achanekileyo. Nasi isikhokelo esifutshane samanyathelo alishumi esichaza uhambo olusuka kwimathiriyeli ekrwada ukuya kwimveliso epakishiweyo yokugqibela.

1. Ukukhetha i-Metal Powder & Ukuxuba: Isinyathelo sokuqala sibandakanya ukukhetha ngokucophelela kunye nokulinganisa umgangatho ophezulu we-tungsten carbide powder kunye ne-cobalt binder. Ezi powders zixutywe ngokucokisekileyo kwimilinganiselo eqingqwe kwangaphambili ukufikelela kwiipropati ezifunwayo zeemela.

2. Ukugaya kunye nokuhluzwa: I-powders exutyiweyo iyasilwa ukuze kuqinisekiswe ubungakanani besuntswana elifanayo kunye nokusabalalisa, kulandele ukusefa ukususa nakuphi na ukungcola kunye nokuqinisekisa ukuhambelana.

3. Ukucinezela: Ukusebenzisa i-high-pressure press, umxube we-powder ocolekileyo uhlanganiswe kwimilo efana ne-blade yokugqibela. Le nkqubo, ebizwa ngokuba yi powder metallurgy, yenza into eluhlaza egcina ukumila kwayo phambi kokuntywila.

4. I-Sintering: Izinto eziluhlaza zifudunyezwa kwisithando somlilo esilawulwayo ukuya kumaqondo obushushu angaphezu kwe-1,400°C. Oku kudibanisa iinkozo ze-carbide kunye ne-binder, zenze i-dense, imathiriyeli enzima kakhulu.

5. Ukugaya: I-Post-sintering, i-slitter knives blanks ihamba ngokusila ukuze ifezekise ukumila kwesetyhula echanekileyo kunye nomgca obukhali. Oomatshini be-CNC abaphezulu baqinisekisa ukuchaneka kumanqanaba e-micron.

6. Ukugrunjwa kwemingxuma kunye noLungiselelo lokuNyusa: Ukuba kuyafuneka, imingxuma igrunjwa kumzimba weemela ukuze ifakwe kwintloko ye-cutter okanye i-arbor, ibambelela kunyamezelo olungqongqo.

7. Unyango loMphezulu: Ukomeleza ukuxhathisa ukuguga kunye nobomi obude, umphezulu weemela ze-slitter unokugqunywa ngemathiriyeli efana ne-titanium nitride (TiN) kusetyenziswa ukufakwa komphunga obonakalayo (PVD).

8. Ulawulo loMgangatho: Iimela ze-slitter nganye zihlolwa ngokungqongqo, kubandakanywa ukutshekishwa kwe-dimensional, iimvavanyo zokuqina, kunye nokuhlolwa okubonakalayo ukuqinisekisa ukuba iyahlangabezana nemigangatho yoshishino kunye neenkcukacha zabathengi.

9. Ukulinganisa: Ukusebenza kakuhle, iimela ze-slitter zilungelelaniswa ukunciphisa ukungcangcazela ngexesha lokujikeleza kwesantya esiphezulu, ukuqinisekisa ukusebenza kakuhle kokusika.

10. Ukupakishwa: Ekugqibeleni, iiblades zipakishwe ngononophelo ukukhusela umonakalo ngexesha lokuthutha. Zihlala zibekwe kwimikhono yokukhusela okanye iibhokisi kunye ne-desiccants ukugcina indawo eyomileyo, emva koko itywinwe kwaye ibhalwe ukuba ithunyelwe.

Ukusuka kwi-powders yesinyithi ekrwada ukuya kwisixhobo sokusika esenziwe ngobuchule, isigaba ngasinye kwimveliso yee-tungsten carbide circular blades negalelo ekusebenzeni kwabo okukhethekileyo kwizicelo ezahlukeneyo zoshishino.